Modern Triumph Cheap Fork Upgrade

For quite some time Ive wanting to bring the scrambler it back to a more stock and trail riding friendly height, the previous owner had lowered it and Ive been bashing pipes since day one. This summer I had put some cartridge emulators in my Yamaha and did a fair bit of research on fork theory and different fork valving. I liked what I heard. Despite dampener rod forks being 1940’s technology the come as standard equipment on many new bikes including my scrambler. I had toyed with the idea of getting some emulators but they require dissassembly of the fork to change the dampening settings, less than ideal to tear the forks down on the side of the road with the varying on and offroad conditions I like to ride in. I had heard of guys using 90’s Honda CBR tubes and internals as both bike have 41mm front ends.

Both fork types displayed with the oil flow paths displayed

See HERE for a great discription on the differences of the two. After a few month of searching on ebay for the proper Honda forks the ones I found were bent or to spendy to just try it out.

Wait a miniute, Vinney brought me some broken Suzuki Katana forks last year and they externally adjustable dampening cartridge type. A quick dig out of the parts area yielded them and that they are indeed 41mm as well. I saw no reason that they wouldent work just like the orignial tubes 41mm is 41mm right?

The tops of both forks, triumph on the bottom. The adjuster knob works by changing the size of rebound dampening holes in the fork

After some dissassembly of the the Suzuki and Triumph forks to take measurements it was clear there was some signiffent differences in the two. Now just to figure the workaround.
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